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How to Service the Makita Jack Hammer HM1203C 2010

必要な工具と部品

  1. How to Service the Makita Jack Hammer HM1203C 2010, Remove the motor cover: 手順 1、 1の画像 1
    • Make sure the hammer is disconnected from power before beginning any repair.

    • Use a Phillips #2 screwdriver to remove the three screws securing the motor cover.

  2. How to Service the Makita Jack Hammer HM1203C 2010: 手順 2、 2の画像 1 How to Service the Makita Jack Hammer HM1203C 2010: 手順 2、 2の画像 2
    • Remove the motor cover.

  3. How to Service the Makita Jack Hammer HM1203C 2010, Remove the brushes: 手順 3、 2の画像 1 How to Service the Makita Jack Hammer HM1203C 2010, Remove the brushes: 手順 3、 2の画像 2
    • Pull the brush connector straight off of its spade to disconnect the brush.

  4. How to Service the Makita Jack Hammer HM1203C 2010: 手順 4、 2の画像 1 How to Service the Makita Jack Hammer HM1203C 2010: 手順 4、 2の画像 2
    • Use a pick or small flathead screwdriver to pull the brush retaining spring off of the brush.

  5. How to Service the Makita Jack Hammer HM1203C 2010: 手順 5、 1の画像 1
    • Lift the brush out of its motor housing while holding the retaining spring out of the way.

    • Repeat the last three steps to remove the second brush.

  6. How to Service the Makita Jack Hammer HM1203C 2010, Remove the side handle: 手順 6、 1の画像 1
    • Unscrew the knob securing the side handle.

  7. How to Service the Makita Jack Hammer HM1203C 2010: 手順 7、 2の画像 1 How to Service the Makita Jack Hammer HM1203C 2010: 手順 7、 2の画像 2
    • Remove the bolt securing the side handle.

    • Remove the side handle.

  8. How to Service the Makita Jack Hammer HM1203C 2010, Remove the handle assembly: 手順 8、 1の画像 1
    • Use a Phillips #2 screwdriver to remove the six screws securing the handle assembly.

  9. How to Service the Makita Jack Hammer HM1203C 2010: 手順 9、 3の画像 1 How to Service the Makita Jack Hammer HM1203C 2010: 手順 9、 3の画像 2 How to Service the Makita Jack Hammer HM1203C 2010: 手順 9、 3の画像 3
    • Pull the handle assembly away from the hammer, but do not completely remove it yet. It's still connected to the hammer by a power cable.

  10. How to Service the Makita Jack Hammer HM1203C 2010: 手順 10、 2の画像 1 How to Service the Makita Jack Hammer HM1203C 2010: 手順 10、 2の画像 2
    • Pull the power connector straight off of its plug.

    • Remove the handle assembly.

  11. How to Service the Makita Jack Hammer HM1203C 2010, Disassemble the front end: 手順 11、 3の画像 1 How to Service the Makita Jack Hammer HM1203C 2010, Disassemble the front end: 手順 11、 3の画像 2 How to Service the Makita Jack Hammer HM1203C 2010, Disassemble the front end: 手順 11、 3の画像 3
    • Use a small pry bar or flathead screwdriver to pry the rubber front cap off of the hammer.

    • This can be replaced as part of a service kit.

  12. How to Service the Makita Jack Hammer HM1203C 2010: 手順 12、 2の画像 1 How to Service the Makita Jack Hammer HM1203C 2010: 手順 12、 2の画像 2
    • Use a pair of snap ring pliers to expand the snap ring on the front of the hammer.

    • Remove the snap ring.

  13. How to Service the Makita Jack Hammer HM1203C 2010: 手順 13、 1の画像 1
    • Remove the washer on the front of the hammer.

  14. How to Service the Makita Jack Hammer HM1203C 2010: 手順 14、 1の画像 1
    • Lift the front cover off of the front of the hammer.

  15. How to Service the Makita Jack Hammer HM1203C 2010: 手順 15、 1の画像 1
    • Lift the rubber ring off of the front of the hammer.

  16. How to Service the Makita Jack Hammer HM1203C 2010: 手順 16、 1の画像 1
    • Remove the inner front cover.

  17. How to Service the Makita Jack Hammer HM1203C 2010: 手順 17、 3の画像 1 How to Service the Makita Jack Hammer HM1203C 2010: 手順 17、 3の画像 2 How to Service the Makita Jack Hammer HM1203C 2010: 手順 17、 3の画像 3
    • Compress the spring and hold it down while you pull the two retainers out of their slots and remove them.

  18. How to Service the Makita Jack Hammer HM1203C 2010: 手順 18、 2の画像 1 How to Service the Makita Jack Hammer HM1203C 2010: 手順 18、 2の画像 2
    • Remove the spring guide.

    • Remove the spring.

  19. How to Service the Makita Jack Hammer HM1203C 2010, Remove the barrel: 手順 19、 2の画像 1 How to Service the Makita Jack Hammer HM1203C 2010, Remove the barrel: 手順 19、 2の画像 2
    • Remove the front barrel cover.

  20. How to Service the Makita Jack Hammer HM1203C 2010: 手順 20、 1の画像 1
    • Remove the 4 mm hex bolt securing the barrel cover.

  21. How to Service the Makita Jack Hammer HM1203C 2010: 手順 21、 2の画像 1 How to Service the Makita Jack Hammer HM1203C 2010: 手順 21、 2の画像 2
    • Lift the barrel cover straight up and remove it.

  22. How to Service the Makita Jack Hammer HM1203C 2010: 手順 22、 2の画像 1 How to Service the Makita Jack Hammer HM1203C 2010: 手順 22、 2の画像 2
    • Use a pair of snap ring pliers to expand the snap ring securing the bolt holder.

    • Remove the snap ring.

  23. How to Service the Makita Jack Hammer HM1203C 2010: 手順 23、 2の画像 1 How to Service the Makita Jack Hammer HM1203C 2010: 手順 23、 2の画像 2
    • Lift the washer off of the bolt holder and remove it.

  24. How to Service the Makita Jack Hammer HM1203C 2010: 手順 24、 1の画像 1
    • Remove four 6 mm hex bolts securing the barrel.

  25. How to Service the Makita Jack Hammer HM1203C 2010: 手順 25、 2の画像 1 How to Service the Makita Jack Hammer HM1203C 2010: 手順 25、 2の画像 2
    • Lift the barrel straight up and remove it.

  26. How to Service the Makita Jack Hammer HM1203C 2010, Remove the rubber ring 39: 手順 26、 3の画像 1 How to Service the Makita Jack Hammer HM1203C 2010, Remove the rubber ring 39: 手順 26、 3の画像 2 How to Service the Makita Jack Hammer HM1203C 2010, Remove the rubber ring 39: 手順 26、 3の画像 3
    • Use an angled pick to pull the washer and rubber ring 39 out of the barrel.

  27. How to Service the Makita Jack Hammer HM1203C 2010: 手順 27、 1の画像 1
    • Remove the rubber ring 39.

    • This can be replaced as part of a service kit.

  28. How to Service the Makita Jack Hammer HM1203C 2010, Remove the bolt holder: 手順 28、 1の画像 1
    • Lift the upper-most rubber ring straight up and remove it from the bolt holder.

  29. How to Service the Makita Jack Hammer HM1203C 2010: 手順 29、 1の画像 1
    • Lift the upper-most washer straight up and off of the bolt holder.

  30. How to Service the Makita Jack Hammer HM1203C 2010: 手順 30、 2の画像 1 How to Service the Makita Jack Hammer HM1203C 2010: 手順 30、 2の画像 2
    • Grasp the bolt holder, rubber ring 24, and the two metal sleeves below it, and lift it off of the cylinder.

  31. How to Service the Makita Jack Hammer HM1203C 2010, Remove rubber ring 24: 手順 31、 2の画像 1 How to Service the Makita Jack Hammer HM1203C 2010, Remove rubber ring 24: 手順 31、 2の画像 2
    • Separate the rubber ring 24 and the two metal sleeves from the bolt holder.

  32. How to Service the Makita Jack Hammer HM1203C 2010: 手順 32、 2の画像 1 How to Service the Makita Jack Hammer HM1203C 2010: 手順 32、 2の画像 2
    • Separate the rubber ring 24 from the two metal sleeves.

    • Remove the rubber ring 24.

    • This can be replaced as part of a service kit.

  33. How to Service the Makita Jack Hammer HM1203C 2010, Remove the O-ring 35.5: 手順 33、 2の画像 1 How to Service the Makita Jack Hammer HM1203C 2010, Remove the O-ring 35.5: 手順 33、 2の画像 2
    • Use an angled pick to lift the O-ring 35.5 out of its groove on the bolt holder.

    • Remove the O-ring 35.5.

    • This can be replaced as part of a service kit.

  34. How to Service the Makita Jack Hammer HM1203C 2010, Remove the bolt: 手順 34、 2の画像 1 How to Service the Makita Jack Hammer HM1203C 2010, Remove the bolt: 手順 34、 2の画像 2
    • Use a long punch, long flathead screwdriver, or a thin, long bar to push the bolt out of the bolt holder.

    • Remove the bolt.

    • During reassembly, make sure all the seals on the bolt stay seated properly while you slide the bolt back into the holder.

  35. How to Service the Makita Jack Hammer HM1203C 2010, Remove the X-ring 21: 手順 35、 2の画像 1 How to Service the Makita Jack Hammer HM1203C 2010, Remove the X-ring 21: 手順 35、 2の画像 2
    • Use an angled pick to pry the X-ring 21 out of its groove in the bolt.

    • Remove the X-ring 21.

    • This can be replaced as part of a service kit.

  36. How to Service the Makita Jack Hammer HM1203C 2010, Remove the fluoride ring 28: 手順 36、 2の画像 1 How to Service the Makita Jack Hammer HM1203C 2010, Remove the fluoride ring 28: 手順 36、 2の画像 2
    • Use an angled pick to pry the fluoride ring 28 out of its groove in the bolt.

    • Remove the fluoride ring 28.

    • This can be replaced as part of a service kit.

  37. How to Service the Makita Jack Hammer HM1203C 2010, Remove the O-ring 23: 手順 37、 2の画像 1 How to Service the Makita Jack Hammer HM1203C 2010, Remove the O-ring 23: 手順 37、 2の画像 2
    • Use an angled pick to pry the O-ring 23 out of its groove in the bolt.

    • Remove the O-ring 23.

    • This can be replaced as part of a service kit.

  38. How to Service the Makita Jack Hammer HM1203C 2010, Remove the cylinder: 手順 38、 2の画像 1 How to Service the Makita Jack Hammer HM1203C 2010, Remove the cylinder: 手順 38、 2の画像 2
    • Lift the cylinder straight out of the aluminum housing.

    • During reassembly, the cylinder will have to slide over the piston, which is sitting in the bottom of the aluminum housing. Make sure the piston is centered and pointing straight up so that it slides all the way into the cylinder.

  39. How to Service the Makita Jack Hammer HM1203C 2010, Remove the striker: 手順 39、 2の画像 1 How to Service the Makita Jack Hammer HM1203C 2010, Remove the striker: 手順 39、 2の画像 2
    • Pull the striker out of the cylinder.

    • You may need to shake the cylinder until the striker slides out of the bottom of the cylinder.

    • During reassembly, install the cylinder first, then push the striker in through the top, as seen in the second photo. Make sure the cylinder is seated all the way down into the housing before inserting the striker.

  40. How to Service the Makita Jack Hammer HM1203C 2010, Remove the striker O-ring 31.5: 手順 40、 2の画像 1 How to Service the Makita Jack Hammer HM1203C 2010, Remove the striker O-ring 31.5: 手順 40、 2の画像 2
    • Use a pick to pry the striker O-ring 31.5 out of its groove on the striker.

    • Remove the striker O-ring 31.5.

    • This can be replaced as part of a service kit.

  41. How to Service the Makita Jack Hammer HM1203C 2010, Remove the housing: 手順 41、 1の画像 1
    • Use a 5 mm hex key to remove the six screws securing the aluminum housing.

  42. How to Service the Makita Jack Hammer HM1203C 2010: 手順 42、 1の画像 1
    • Separate the aluminum housing from the rest of the hammer.

  43. How to Service the Makita Jack Hammer HM1203C 2010: 手順 43、 2の画像 1 How to Service the Makita Jack Hammer HM1203C 2010: 手順 43、 2の画像 2
    • Slide the fix guides and the rubber plate out of their slots on the housing and remove them.

  44. How to Service the Makita Jack Hammer HM1203C 2010, Remove the piston: 手順 44、 1の画像 1
    • Use a Phillips #2 screwdriver to remove the four screws securing the piston cover.

  45. How to Service the Makita Jack Hammer HM1203C 2010: 手順 45、 1の画像 1
    • Remove the piston cover.

  46. How to Service the Makita Jack Hammer HM1203C 2010: 手順 46、 2の画像 1 How to Service the Makita Jack Hammer HM1203C 2010: 手順 46、 2の画像 2
    • Rotate the crank shaft and the connecting rod so that the rod is vertical and the end is at the very bottom of the housing.

    • This lines the crank shaft up with the housing cutout so that it can slide through the housing in the next steps.

  47. How to Service the Makita Jack Hammer HM1203C 2010: 手順 47、 3の画像 1 How to Service the Makita Jack Hammer HM1203C 2010: 手順 47、 3の画像 2 How to Service the Makita Jack Hammer HM1203C 2010: 手順 47、 3の画像 3
    • Use an arbor press and a custom punch to carefully press the crank shaft, bearing, and gear assembly out of the housing.

    • If you don't have access to a press or custom tool, use a punch and a hammer to tap the crank shaft until the whole crank shaft, bearing, and gear assembly starts to slide out.

    • It may also be necessary to use a smaller punch to tap on the edges of the bearing through the small holes in the aluminum housing on either side of the crank shaft.

    • During reassembly, make sure the bearing and gear are lined up with the hole in the aluminum housing before pressing them back in. Make sure the shaft is lined up with the cutout before reinstalling the assembly.

  48. How to Service the Makita Jack Hammer HM1203C 2010: 手順 48、 1の画像 1
    • Pull the connecting rod and the piston out of the housing.

  49. How to Service the Makita Jack Hammer HM1203C 2010, Remove the piston O-ring 31.5: 手順 49、 2の画像 1 How to Service the Makita Jack Hammer HM1203C 2010, Remove the piston O-ring 31.5: 手順 49、 2の画像 2
    • Use a pick to pry the piston O-ring 31.5 out of its groove in the piston.

    • Remove the piston O-ring 31.5.

    • This can be replaced as part of a service kit.

  50. How to Service the Makita Jack Hammer HM1203C 2010, Remove the O-ring 35: 手順 50、 3の画像 1 How to Service the Makita Jack Hammer HM1203C 2010, Remove the O-ring 35: 手順 50、 3の画像 2 How to Service the Makita Jack Hammer HM1203C 2010, Remove the O-ring 35: 手順 50、 3の画像 3
    • Use a pick to pry the O-ring 35 out of its groove in the piston.

    • Remove the O-ring 35.

    • This can be replaced as part of a service kit.

終わりに

To reassemble your device, follow these instructions in reverse order.

8 の人々がこのガイドを完成させました。

Adam O'Camb

メンバー登録日: 04/11/15

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416のガイドは作成済み

コメント 1 件

I have been having a hard time with the furthermost forward snap rings. Removing and reinstalling. Is your set of snap ring pliers modified in any way? Drew, HD tech store 6381.

DREW - 返信

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