DeWalt DWD112 Brush Replacement

はじめに

The brushes in the DeWalt DWD112 direct the flow of current to the motor and create power for the drill. They can wear out over time, causing the drill to fail.

Worn out brushes can be replaced with a few easy steps. It is not necessary to remove all of the other parts for this repair, but it is advised as to not damage the other components.

必要な工具と部品

手順1 Power Cord

DeWalt DWD112 Brush Replacement, Power Cord: 手順 1、 1の画像 1

Remove seven TR20 Torx Security screws from the side of the drill.

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手順2

Remove the top cover to reveal the inside of the drill.
Set the top cover of the drill aside.

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手順3

The power cord and the trigger act as a single part and must be replaced together.
Using one hand grab the trigger box and with the other grab the end of the wire connecting to the trigger box and disconnect the wire.

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手順4

Disconnect the second connected wire from the top of the trigger box.

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手順5

Lift the trigger box up to reveal the bottom side.
Disconnect the first connected wire from the bottom of the trigger box.

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手順6

Disconnect the last wire from the trigger box using the same method from the previous step.

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手順7

After all four wires are disconnected, the trigger and power cord are separated from the drill.
The power cord and trigger can be set aside if further disassembly is required.

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手順8 Armature

DeWalt DWD112 Brush Replacement, Armature: 手順 8、 1の画像 1

Take note of the keyless chuck and the meshing of the gears.

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手順9

Grab the metal chuck by the rotating spindle as if you are to tighten in a drill bit.
Lift the metal chuck out of its resting place and set aside.

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手順10

DeWalt DWD112 Brush Replacement: 手順 10、 3の画像 3

With your left hand, grab hold of the field, which is the large metal block with coils looped around the inside.
Use your other hand to take the bearing out from the end of the gear connected to the armature.

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手順11

DeWalt DWD112 Brush Replacement: 手順 11、 3の画像 3

Lift the field up once more with one hand and grab the cooling fan with the other hand and gently slide the armature out of the field.
The brushes will now be disconnected from the armature, meaning no current can flow from the power cord to the motor.

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