Campbell Hausfeld FP204800 Manifold Assembly Replacement

はじめに

In order to remove the manifold assembly, you will need to nearly dismantle the compressor completely. Do not be alarmed, there are just a few key components involved in this to gain access to the manifold assembly. This fact should not hinder you from completing the repair. The guide is straight forward

必要な工具と部品

手順1 Remove Shroud Screws

Campbell Hausfeld FP204800 Manifold Assembly Replacement, Remove Shroud Screws: 手順 1、 3の画像 1

Campbell Hausfeld FP204800 Manifold Assembly Replacement, Remove Shroud Screws: 手順 1、 3の画像 2

Campbell Hausfeld FP204800 Manifold Assembly Replacement, Remove Shroud Screws: 手順 1、 3の画像 3

Unscrew the four 1cm long shroud screws using a 6mm Allen Wrench.

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手順2 Remove Shroud

Campbell Hausfeld FP204800 Manifold Assembly Replacement, Remove Shroud: 手順 2、 2の画像 1

Campbell Hausfeld FP204800 Manifold Assembly Replacement, Remove Shroud: 手順 2、 2の画像 2

Remove the plastic shroud from the compressor.
Do not pull the shroud too far from the compressor. You could damage the on/off switch wiring.

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手順3 Remove The Wiring From the Pressure Switch to the On/Off Switch

Campbell Hausfeld FP204800 Manifold Assembly Replacement, Remove The Wiring From the Pressure Switch to the On/Off Switch: 手順 3、 1の画像 1

Gently pull the wire attached from the pressure switch to the on/off switch.
It should come off the pressure switch with ease.
Make sure you are pulling the correct wire. The pressure switch could be in a different configuration on your compressor than in the picture.

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手順4 Remove the On/Off Switch Wiring

Campbell Hausfeld FP204800 Manifold Assembly Replacement, Remove the On/Off Switch Wiring: 手順 4、 1の画像 1

Gently pull the wire connected from the on/off switch to the motor of the compressor.
It should be the only wire keeping the shroud from being lifted from the compressor.

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手順5 Removing Exhause Tube

Campbell Hausfeld FP204800 Manifold Assembly Replacement, Removing Exhause Tube: 手順 5、 1の画像 1

Unscrew the exhaust tube from the check valve using a smart wrench.
You do not need to remove the check valve, only the exhaust tube.

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手順6 Unfasten Pump/Motor Assembly Shroud

Campbell Hausfeld FP204800 Manifold Assembly Replacement, Unfasten Pump/Motor Assembly Shroud: 手順 6、 1の画像 1

Unscrew the six 1.75cm screws holding the Pump/Motor Assembly Shroud in place using a phillips #2 screwdriver.
Remove the 1cm screw fastening the wires to the pump/motor assembly shroud using a phillips #2 screwdriver.

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手順7 Remove Pump/Motor Assembly Shroud

Campbell Hausfeld FP204800 Manifold Assembly Replacement, Remove Pump/Motor Assembly Shroud: 手順 7、 1の画像 1

Remove the pump/motor assembly shroud by lifting it from the compressor.
The pump/motor shroud should be carefully removed so the exhaust tube is not damaged

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手順8 Remove Pump Assembly

Campbell Hausfeld FP204800 Manifold Assembly Replacement, Remove Pump Assembly: 手順 8、 3の画像 1

Campbell Hausfeld FP204800 Manifold Assembly Replacement, Remove Pump Assembly: 手順 8、 3の画像 2

Campbell Hausfeld FP204800 Manifold Assembly Replacement, Remove Pump Assembly: 手順 8、 3の画像 3

Gently remove the pump/motor assembly from the shroud.
Remove the wire attached from the motor to the pressure switch by gently pulling it free from the pressure switch terminal.
Set the pump/motor assembly on your work place next to the compressor.
Make sure that no wires are being pulled on the motor because they could be damaged while completing the repair.