Sub-Process Bar 1

2

3

4

5

6

7

Reminders

Safety Warning - See Hazards Table

† Picture/info below

Red Link = Live (Intranet)

Blue Link = Local (DVD Set)

GLYPH<c=8,font=/VUVAYG+Wingdings-Regular>

Video Indicator

• L See Information Details

• table

See Tools & Materials table

GLYPH<c=23,font=/VUVAYG+Wingdings-Regular>

i2000sr Service Manual

See

Contact Information

Overview i2000SR Annual Preventative Maintenance (@ISA 116-128C)

¦

• 1 Pre-Site Investigative Procedures
• 1.1 Review Abbottlink logs (if applicable) for issues
• 1.2 Prior to site visit, interview

1

for any on-going problems / issues

• 1.3 Assemble necessary parts

2 Initial On-Site Investigative Procedures

• 2.1 Wear appropriate PPE & follow safety requirements for area
• 2.2 Review customer logs noting any discrepancies
• 2.3 Review QC and Calibration history
• 2.4 Verify TSB and ISA status of instrument
• 2.5 Verify customer has current back-up to Hard Drive and CD

RV Loader

GLYPH<c=23,font=/VUVAYG+Wingdings-Regular>

(R&R A1.05---Live Link) / (R&R A1.05--Local Link)

• 3.1 Reference ISA 116-085(latest revision) for specific RV loader service / alignment as required
• 3.2 Clean (3) sensors on transport PCB † 1 † 2 † 3
• 3.3 Inspect belts for alignment & cracks 3.4 Check bearing screw on loader wheel for tightness † 4
• 3.5 Clean RV Wheel home sensor † 4
• 3.6 When calibrating Loader (procedure on final pg.) ensure no RV's are present in the transporter or at the process path drop point

† 1 3.2

†

2

3.2

3

3.2

† 4 3.4 / 3.5

†

7 Hours

3

• 4 Wash Zone Diverter

GLYPH<c=23,font=/VUVAYG+Wingdings-Regular>

• 4.1 Clean and verify arm movement † 5
• 4.2 Inspect for cracks or wear 4.3 Clean home sensor † 6
• 4.4 Verify motor screws are tight
• 4.5 Inspect sensor cable (W161) for damage 4.6 Inspect & Seal electrical connectors with silicone compound as needed #

†

5

†

6

4.1

4.3

5 RV Load / Unload Diverter

GLYPH<c=23,font=/VUVAYG+Wingdings-Regular>

R&R B2.07 / 2.15---Live) / (R&R B2.07 / 2.15---Local)

• 5.1 Identify diverter as old / new style
• 5.3 Clean underside ridge, rotator, & paddle area † 8
• 5.2 Clean Sensors † 7
• 5.4 Inspect wires for cracks & wear 5.5 Inspect & Seal electrical connectors with silicone compound as needed #
• 5.6 NOTE: When mounted back to the PP cover, verify the R1 & Sample probes do not contact the wires when moving through the diverter assembly

†

7

5.2

Old Style

5.3

†

8

6 Stat Diverter

GLYPH<c=23,font=/VUVAYG+Wingdings-Regular>

(R&R B2.19---Live Link) / (R&R B2.19---Local Link)

• 6.1 Identify diverter as old / new style
• 6.3 Clean underside ARM & related area † 10
• 6.2 Clean Shutter & Sensors † 9
• 6.4 Inspect & Seal electrical connectors with silicone compound as needed #

†

†

†

10

6.3

Old Style

†

6.2

9

New Style

6.3 New Style

7 Home Sensor

GLYPH<c=23,font=/VUVAYG+Wingdings-Regular>

(R&R B1.05---Live Link) / (R&R B1.05---Local Link)

• 7.1 Clean Sensor † 11
• 7.2 Inspect & Seal electrical connectors with silicone compound as needed #
• † 11 7.1

10

• 8 Trigger / Pre-Trigger, WZ#1, WZ#2 Manifolds

GLYPH<c=23,font=/VUVAYG+Wingdings-Regular>

• 8.1 Clean & remove buffer build-up † 12

(R&R G1.07--- Local Link)

• 8.1a Reference ISA 116-126 (latest revision) for cleaning procedure
• 8.1b Utilize wooden cuticle stick for heavy build-up removal and a soft tooth brush for finer substances
• 8.1c Caution should be taken around nozzle area to avoid altering the factory set angle 8.1d Reference video link for manifold cleaning tips GLYPH<c=8,font=/VUVAYG+Wingdings-Regular> ( Cleaning Washzone Manifold - Live Link)
• 8.2 Inspect for cracks, leakage, & broken components. Focus special attention to thermistor cables
• 8.3a Replace Trigger / Pre-Trigger valves with date code > 2yrs #
• 8.3 Inspect Trigger / Pre-Trigger Valves ONLY for date code verification † 13
• 8.3b Example shown indicates a manufacturing date of November 2010 8.3c Write installation date on replacement Trigger / Pre-Trigger Valves for future 2 yr date verification † 14
• 8.4 Inspect & Seal electrical connectors with silicone compound as needed #

† 12

† 13 8.3

8.1

† 14 8.3c

• 9 Process Path
• 9.1 Inspect Process Path under Wash Zone Manifolds & Diverters for buffer build-up
• 9.2 IF excess build-up is found continue to STEP 10
• 9.3 IF no excess build-up is found continue to STEP 13
• 9.4 NOTE : @The entire Process Path is recommended to be cleaned once per year regardless of build-up found
• 10 Process Path Top Cover

GLYPH<c=23,font=/VUVAYG+Wingdings-Regular>

(R&R B2.01--Live Link) / (R&R B2.01---Local Link)

• 10.1 Clean underside of buildup † 15
• 10.2 Inspect for cracks & burrs

11 Process Path Disc

GLYPH<c=23,font=/VUVAYG+Wingdings-Regular>

(R&R B2.02---Live Link) / (R&R B2.02---Local Link)

• 11.1 Leave RV's in disc(inner track & both lanes of outer track) & rotate CCW observing for erratic movement 11.1a Special attention to lane change & WZ areas
• 11.2 Inspect disc / gear teeth for grooves, etching & wear † 18
• 11.1b Areas of erratic movement should be noted for cleaning during step #11 (Process Path) † 17
• 11.3 Confirm all disc holes are open & free of debris † 18
• 11.3a A hex wrench slightly smaller than the holes can be utilized to remove any debris

† 16

11.1

†

17

11.1b

† 18 11.2 11.3

12 Process Path

• 12.1 Clean entire process path † 19 † 20
• 12.1a Special attention to areas causing erratic RV movement
• 12.1b Common problem areas: wash zones, vortexers, diverters, 'S' curves, & optics 12.1c Reference video link for manifold cleaning tips GLYPH<c=8,font=/VUVAYG+Wingdings-Regular> ( Cleaning Process Path - Live Link)
• 12.1d Commonly used tools: wooden cuticle sticks, lint free wipes, soft bristle tooth brush, DI water, & swabs 12.1e NOTE: DO NOT use metal tools in the process path as